Ice machines are an essential part of many industries, from food service to healthcare, but they are also notorious for producing loud, disruptive noise. This article discusses how perforated aluminum sheets were used to significantly reduce noise in a commercial ice machine room, ensuring a quieter working environment in a hotel in Las Vegas.
Ice machines generate significant mechanical noise, especially during ice production and ejection phases. The noise levels can reach over 80dB(A) at close range, affecting nearby equipment and disturbing workers. The challenge was to contain this noise within the machine area without reducing the machine’s efficiency or access to the cooling components.
The solution involved 2.8mm perforated aluminum sheets with a 27% open area, strategically placed on the walls surrounding the machine. Behind the perforated sheets, 40mm of PET foam and mineral wool insulation was used to absorb both high and low frequencies, significantly reducing the transmission of noise through the walls. The aluminum panels also provided an additional barrier to vibrations caused by the machines' motors.
The modular nature of the panels allowed for easy installation and removal for maintenance. The walls of the room were lined with the acoustic perforated panels, and additional anti-slip perforated panels were added to the floor area to isolate vibration from the machine.
After installation, the noise levels dropped from 82dB(A) to 65dB(A) at operator stations. The solution achieved:
13dB(A) reduction in low-frequency hum from the compressor
Improved noise isolation during the ice dispensing process
Enhanced speech intelligibility in the vicinity of the ice machine room
These results met the standards set by ASTM E90 and ISO 3382-2.
The success of this ice machine area retrofit led to similar applications in:
cooling and refrigeration units in kitchens
HVAC systems in large facilities
compressor rooms in industrial environments
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