During a large-scale construction project, temporary modular office units used by contractors faced extreme afternoon heat. Project manager Mr. Lee remarked, “Staff were rotating out due to discomfort, and energy consumption was skyrocketing.” To address this, a retrofit was implemented with exterior sunshade panels and low-volume vent assemblies designed to improve thermal comfort while maintaining the modular flexibility.
The units were lightweight, with metal panels and large west-facing windows, creating significant solar gain. Temperature sensors reported wall surface peaks up to 48°C and internal air reaching 33.5°C. Occupants reported glare, fatigue, and reduced productivity. HVAC systems were operating continuously. For comparable modular retrofits, see Case 3804.
The retrofit included:
Aluminium perforated exterior sunshades (50% open area) mounted 120 mm from the façade to allow airflow.
Low-volume vent panels at the top of each unit to enable passive exhaust (approx. 0.45 m³/s per unit), reducing heat trapped behind the sunshade.
This system improved comfort without altering the modular setup. Reference design principles: ArchiExpo – Metal Solar Shading Directory.
Installation had to occur without disrupting site operations. The team pre-fabricated sunshade panels and vent assemblies off-site. Ms. Chen, the retrofit engineer, stated: “We used quick-lock rails to mount panels overnight. Vent assemblies were checked for airflow efficiency using portable anemometers.” For prior installations in similar contexts, see AMICO – Metal Sunshade Facade Projects.
After deployment:
Average west-facing wall temperature reduced by 7.1°C.
Interior air temperature dropped by 3°C during peak hours.
HVAC runtime reduced by 15% over one month.
Occupant complaints decreased by 50%; staff noted improved comfort and productivity.
Additional comparative data can be reviewed in Case 3802 and ChinaSteelGrating – Sun Shade Panel Applications.
Modular units require lightweight, pre-fabricated retrofits to avoid downtime.
Sunshade open area and vent panel placement must balance airflow, shading, and aesthetics.
Post-installation monitoring is crucial for validating energy savings and occupant comfort.
Collaboration between OEM panel suppliers, installation teams, and site management ensures smooth deployment.
Are your temporary modular units overheating or causing high HVAC costs? Implementing exterior sunshades with low-volume vent panels can deliver measurable improvements in comfort, energy efficiency, and operational performance.
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